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IV2-G500CA Keyence Laser Sensor 5MP High Speed Automated Compact Detector

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IV2-G500CA Keyence Laser Sensor 5MP High Speed Automated Compact Detector

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Brand Name :KEYENCE
Model Number :IV2.G500CA
Certification :3C
Place of Origin :Japan
MOQ :1
Price :Negotiable
Payment Terms :T/T
Supply Ability :1/piece in stock
Delivery Time :3-7
Packaging Details :50*50*50mm
Quality :100% Original 100% Brand
Application :Industrial Automation
Light Source :White LED
Receiver Sensor :CMOS image sensor
Transfer System :Digital serial transfer
Output :PNP
Manufacturer :Keyence
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1.Product Overview

The ​KEYENCE IV2.G500CA Smart Vision System​ revolutionizes automated inspection with its ​5-megapixel CMOS sensor​ and integrated processing capabilities. Engineered for high-precision manufacturing environments, this all-in-one camera features rugged IP67-rated stainless-steel housing (-10°C to +50°C) with M8 connectors for dust/liquid resistance. Its ​built-in AI controller​ eliminates external PLC dependency by executing complex algorithms on-device through KEYENCE's proprietary ​​"Intuitive UI" touchscreen interface. Key innovations include ​self-adaptive lighting compensation​ (adjusts LED ring/darkfield brightness for surface variations) and ​micron-level subpixel analysis. Pre-loaded inspection templates facilitate deployment in under 5 minutes while meeting FDA 21 CFR Part 11 compliance for traceability.


2.Critical Technical Specifications​

Defining performance metrics:

  • Resolution: 2560 × 1920 pixels (5MP) with ​5.9μm pixel pitch
  • Optics: C-mount compatible / ​5× optical zoom​ via IV-HDS5Z lens
  • Inspection Speed: 0.35s per full-frame analysis (minimum 0.01s for partial scan)
  • Lighting: 8-segment programmable RGB ring light (0–300 lx adjustable) + coaxial darkfield
  • Accuracy: ±0.01mm measurement repeatability @ 100mm WD
  • I/O: 8 inputs / 6 outputs (24V DC) + ​EtherNet/IP™​ & ​PROFINET​ industrial protocols
  • Environment: 15g shock resistance / 1000Hz vibration tolerance (IEC 60068-2)
  • Data Logging: 16GB non-volatile storage with encrypted audit trails
  • Certifications: CE, UL 61010-1, RoHS, IP67G

3.​Targeted Applications​

Precision-critical quality control:

  • Electronics Manufacturing: SMT component placement verification & BGA void detection
  • Automotive Assembly: Engine block casting defect identification & fastener presence checks
  • Pharmaceutical Packaging: Blister pack completeness validation & serial number OCR
  • Metal Fabrication: Weld seam bead measurement & surface porosity analysis
  • Food Processing: Label orientation inspection on curved containers & seal integrity testing
  • Rubber/Plastics: Injection molding flash detection & dimensional tolerance (±10μm)
  • Aerospace: Composite material fiber alignment verification per AS9100

​4.Competitive Advantages

Operational superiorities:

  • Zero Programming Deployment: AI-guided ​1-Touch TEACH​ reduces setup time by 90%
  • Sensor Fusion Capability: Simultaneous 2D/3D inspection via IV-NAV3 laser profiler sync
  • Network Independence: On-camera controller bypasses PC/PLC for ≤1ms decision loops
  • Environmental Hardening: Operates in oil mist/high-static zones without enclosures
  • Lifespan Optimization: ​PREDICTIVE MAINTENANCE AI​ forecasts LED/lens degradation
  • Cost Efficiency: Eliminates $15k+ external vision PCs & reduces validation overhead
  • Deep Learning Edge: Recognizes "acceptable anomalies" beyond traditional rule-based systems

5.​Functional Capabilities​

Advanced vision tools & connectivity:

  • AI Classifiers: Neural network training <10 images for defect categorization
  • Multi-layer Inspection: Concurrent execution of 12+ tools (OCR/BLOB/Edge+Color)
  • Grading Function: Dynamic pass/fail thresholds based on statistical process control
  • Defect Mapping: Overlays flaw heatmaps on live video for root cause diagnosis
  • Security Compliance: ​**TEACH LOCK®**​ prevents unauthorized recipe changes
  • Remote Control: IV2-N10N wireless module enables cloud-based monitoring
  • Data Integration: API support for SAP/MES systems with OPC UA compatibility
  • Color Extraction: Isolates Pantone® variations under inconsistent lighting

Parameter Category Specification / Details
Product Description IV2 Series Smart Color Vision Sensor with 5MP CMOS, AI-Based Inspection & Built-in Lighting
Image Sensor 5.0 Megapixel CMOS (Global Shutter)
Resolution: 2560 × 1920 px
Color Processing RGB Color Analysis (16-bit)
Supported Color Spaces: RGB, HSV, Lab
Optics Focal Length: 8 mm Fixed Lens (Standard)
Focus Range: 80 mm to ∞
FOV (H×V): 150 × 113 mm @ 200 mm WD
Built-in Lighting Type: White Ring LED (Programmable)
Intensity Control: 256 Levels
Strobe Control: Sync with Trigger
AI Functions • AI-Based Defect Detection (Trained via images)
• OCR/OCV (Max 500 characters)
• Pattern Matching (Rotation/Scale Invariant)
Inspection Speed Full Resolution: 0.3 sec/frame
Pass/Fail Judgment: 0.1 ms (after trigger)
I/O Capabilities Inputs: 2x (Trigger, Teach)
Outputs: 4x (NPN/PNP configurable)
Communication: Ethernet (TCP/IP, FTP), RS-232C
Protocol Support Ethernet/IP, PROFINET, MODBUS/TCP (via adapter)
Programming IV-Navigator 2 Software (Drag-and-drop logic)
No Code AI Training
Operating Distance 80–500 mm (3.15"–19.7")
Minimum Object Size 0.03 × 0.03 mm (Theoretical)
Environmental Rating IP67 (Dust/Water Resistance)
Shock Resistance: 50G (11 ms duration)
Vibration: 10–55 Hz, 1.5 mm amplitude
Power Supply 12–24V DC ±10% (2.5W Typical)
Operating Temperature -10°C to +50°C (14°F to 122°F)
Dimensions (H × W × D) 45 × 45 × 77.6 mm (1.77 × 1.77 × 3.06 in)
Weight 300 g (0.66 lb)
Certifications CE, UL, cULus, FCC, KC, RoHS 2

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IV2-G500CA Keyence Laser Sensor 5MP High Speed Automated Compact Detector

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Xiamen ZhiCheng Automation Technology Co., Ltdit is a leading global supplier of control system components. We specialize in control systems and drives.
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IV2-G500CA Keyence Laser Sensor 5MP High Speed Automated Compact Detector

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IV2-G500CA Keyence Laser Sensor 5MP High Speed Automated Compact Detector

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